removing the body from a club car golf cart

Atlantic Beach, NC 28512. There are a few ways to take the top off a golf cart. Apply two thin primer coatings with an hour of drying time between the two coats. GolfCartReport.com, How To Lower A Golf Cart (Step-By-Step Guide), Stiff Vs. The pump helps in evening out scratches. By using the content on this website, you agree to the terms outlined in this disclaimer. Golf Cart Repair and Golf Cart Troubleshooting Q&A. It is attached to the golf cart with four metal brackets. Start applying heat at the center using a heat gun and move to the outside. Forums. Find the gas tank and remove the three bolts holding it down. EZGO TXT DoubleTake TitanBodyKit with Grille Once the screws are removed, the bumper can be pulled off of the cart. Price: $20.00 EZGO PISTON & RINGS 350cc ONLY. Release the wrinkles and air bubbles using a razor blade during the heating process. Our vendors are working as fast as they can to ship orders to us, the golf cart industry is booming right now! All Rights Reserved. A three-quarter inch (19 millimeter) socket for removing bolts A floor jack for lifting your golf cart off the ground A set of internal retaining ringer pliers or a set of 90-degree C-clip pliers A small sheet you can place on the ground where you will be working on your cart A container for holding loose nuts and bolts as you work The easiest ways to make a gas golf cart quieter are by adding a muffler or more insulation to the cart's body. You can repair a golf cart body by following the steps below. Copyright 2023, arsearchinc - All Rights Reserved. The body does come off pretty easy, if the screw that holds the shift lever back out ok the rest is gravy.. Fill it from the front and coat the inside. EZ-GO Golf Carts Air Filter - 295/350cc 4-Cycle Gas 1994-2005. Drill the crack at the end so that it doesnt become bigger. Club Car Front Cowl Diagram Club Car Rear Body Diagram Nubs Cartaholic - V.I.P. There is no need to rub the wipe more than once in the same area. Remove the seat hinges using the drill to get the body off the golf cart. Rub the cart body cart in a circular pattern using a 120- to 140-grit sandpaper to make the paint application easy and retain the paint on non-porous surfaces. Insert a 90-degree snap ring pliers through the holes in the hub and remove the snap ring. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. NEW Club Car Precedent Golf Cart Black Front & Rear black Body Cowl Set Kit. Removing the body of a golf cart is not a difficult task, but it does require a few tools and some care. OEM: 102504601, 103330601; 6114 Note: This bumper is not compatible with carts with headlight bars. 4. Club Car Precedent/Tempo/Onward 2004+ Canopy Support Cover, Passenger Side. Replaces 2 HP GE. *Disclaimer: This video description contains affiliate links. . A spindle lift kit replaces your spindle length and size. Spray the acrylic base coat on the fiberglass body. To do so, you need the following materials. The third way to take the top off a golf cart is to use a golf cart lift kit. A allis Active Member May 20, 2017 #3 Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. Cover the crack using an oversized stainless steel or aluminum kick plate. DS is an abbreviation for "double-seated." Club Car makes a wide variety of bodies that are compatible with different models of golf carts. Alternatively, if the crack is not on the gel coat but the cart body, you will have to paint it with a resin/hardener mix. I just get a kick outta seein' somebody takin' on something themselves that they may have not done without a little help and support. Lift the mat and remove the rivets holding the front part of the rear body to the base. Golf cart steering wheel removal June 16, 2021 Pro row 784 17K views 1 year ago How To Make Your Slow Golf Cart Faster | Plum Quick Motors Rattlesnake | Club Car DS Series Build. Join Date: Jul 2014. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. I will give it a try later today! 3. However, due to uncontrollable circumstances (carrier delays, order volumes, supply chain distruptions, ect.) Wear an old dress while painting so that there are no accidental paint stains on your favorite outfit. It's pretty easy to remove a Club Car Body. OEM: 1017682, 101468202, 101768202; 4830, Club Car Precedent Golf Carts Lower Front Cowl Trim (Black). #clubcar #tempo #bodyswap More Videos On Amazon - https://www.amazon.com/shop/influencer-44ec13c3On this video I change the body on the Club Car Precedent to the New 2020 Club Car Tempo body. Club Car Precedent Golf Carts Front Bumper 2004+. Take some sealant in a cloth and rub it gently over the surfaces where the heat gun has been used. The body of a golf cart is primarily made of sheet steel, fiberglass or sheet aluminum. This install will work with just about any aftermarket club car body.Want The Power \u0026 Range of Lithium? 5. Once the screws are removed, you can pull the old body off the cart. Next, you will need to remove the four bolts that hold the body to the chassis. Drain fuel from the carburetor drain screw with a pan. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. Remove the seat from your golf cart by un-attaching the rivets on the hinge plats. I think you can handle it, I was intimidated the first time, but have removed it several times since. Thanks for the compliment on the site. Wipe the cart dry thoroughly using a soft microfiber cloth so that no lint is left behind. Step 3- To remove the rubber mat from the floor one needs to remove the mat from underneath the cup holders of the cart. Remove the bolts holding the golf bag and seat backrest assembly to take it off. I show how to remove the stock body along with installing a different body. Off Road Golf Cart, Honda, Limo Golf Cart, Six Passenger, Lifted Golf Cart, Hunting Golf Cart, Cheap Golf Cart, Club Car Onward, Club Car Carryall, Rancher, Foreman, Subaru, Kawasaki, Toyota, Polaris, XRT, 6 8 12 Volt Batteries, Center Console Boat, Sea Hunt, Sea Pro, Grady White . If the first four digits of the serial number are "PG09", you own a 2009 Club Car Precedent. Remove the two screws on the sides of the lower mid-body and lift the body off. Make sure the body is aligned correctly before tightening the screws. Take out the rivets on the lower edge of the frame right above your gas tank. Planned to pull the tank and saw the great info here. Loosen the four bolts in the front and back using a T-30 bit. Move a compressed air pump over this area and scrub it downwards. Position the cart so that the rear end of . You can find a list of compatible bodies on the Club Car website. Your email address will not be published. . Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting . Apply three to four coats taking care to allow each coat to dry for about 20 minutes. Put your movement switch in the neutral and service positions. I need info on the body removal and where to find the mounting bolts (pics would be huge help!). These screws are located on the bottom of the bumper. Drying can take a long time in humid areas. Ernie loves documenting interesting facts about golf. However, golf carts Hi there. Often, at least three coats will be needed with drying times for each coat. 20; 40; 60; Sort. The 1993 model Club Car used an indestructible thermoplastic resin known as ArmorFlex for its body material. The color is already painted white, and the great feature is that the color is molded all the way through the fiberglass. Your email address will not be published. Store Number (252) 499-9436. Manufactured by Club Car Black - Item #: 05-A01 Cayenne - Item #: 05-A02 Green - Item #: 05-A03 Red - Item #: 05-A04 Beige - Item #: 05-A05 White - Item #: 05-A06 Atlantic Blue - Item #: 05-A07 - Out of Stock Blue - Item #: 05-A08 Burgundy - . In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body kit exchange. Email us at, RHOX Club Car DS Golf Cart Side Trim 1987+, RHOX Club Car Precedent Golf Cart Passenger Side Floor Mat Retainer Side Panel, RHOX Club Car Precedent Golf Cart Driver Side Floor Mat Retainer Side Panel Protection Panel for Golf Cart, RHOX Club Car DS Golf Cart Cup Holder 1993+, Club Car Precedent Golf Cart Floor Mat Retainer Side Panel Set (04-15) Golf Cart, Club Car DS DoubleTake Spartan Deluxe Upgrade Kit, Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Kit with Grill Insert, RHOX Club Car DS Golf Cart Bagwell Kit 1981-1998, RHOX Golf Cart Lower Front Cowl Trim Club Car Precedent Low Cowl Black, RHOX Club Car DS Golf Cart Front Bumper 1993+, Club Car Precedent/Tempo/Onward Canopy Support Cover, Passenger Side, EZGO TXT DoubleTake Titan Golf Cart Body Kit, Club Car Precedent/Tempo/Onward Canopy Support Cover, Driver Side, RHOX Club Car Golf Cart Front Trim (Aluminum) 1982-2005, RHOX Club Car Precedent Golf Cart Upper Front Cowl Trim (Black), Club Car DS Golf Cart Scuff Guard 1981+ (Pack of 2 with Black Rivets), Club Car DS Golf Cart Molded Access Door 1993-2002 (Black), Club Car Precedent DoubleTake Phoenix Body Kit with Street Legal LED Light Kit, Club Car Precedent DoubleTake Phoenix Deluxe Upgrade Kit, Fender Flares for Club Car Precedent Golf Cart Madjax, RHOX Club Car Precedent Golf Cart Front Bumper 2004+, Club Car Precedent Golf Cart Bumper Cover Golf Cart Parts, DoubleTake Club Car DS Fender Flares for Spartan Body. Tighten the bolt and start the golf cart. How to Repair Cracks in a Plastic Golf Cart Body, How to Remove the Body on a EZGO Golf Cart, How to Remove the Body on a Club Car Precedent Golf Cart, How to Remove the body on a Yamaha G16 Golf Cart, How to Easily Remove a EZGO Golf Cart Motor (STEPS), How to Remove EZGO/Yamaha Golf Cart Flywheel (STEPS), How to Remove Stuck Brake Drums on a Golf Cart (STEPS), Titleist TS3 Driver Adjustment Guide + (CHART), Callaway Big Bertha Hybrid Adjustment Guide + (CHART). Product ID: BP-0033. Thanks. I am doing the small work to break down my existing cart, removing the seats for new upholstery, replacing the worn brake and "gas" pads, etc. These diagrams are more than I ever could have guessed to get. 12 item(s) - Page 1 of 1 Items. Design Center: The next step is to remove the four screws that hold the body in place. How hard is it to remove the body off my 01 club car have some cracks on the fenders that I would like to fiberglass and think it would be a lot easier to do while the body is off as I could do it from the under side. The lift kit has a hand crank that you use to raise and lower the golf cart. Paint the cart in a well-ventilated and protected area so that you arent affected by the paint fumes and the wind doesnt cause debris to stick on to the wet paint. Cut the corners on the top with the razor blade if the film stretches around the body panel at the front. Take some water in a bottle with a spraying mechanism and spray on the surface that has to be restored. Thanks again everyone. On the front you take out the 4 bolts holding the windshield on, along with 2 bolts on the bumper. Remove the side rivets and side steel plate at the bottom. Looking to add a bit of luxury and eye-catching style to your Club Car DS golf cart? Getting Wild . OEM: 1016467, 607454; 2168. . Required fields are marked *. A = DS Electric. 2016 Club Car Electric, 2016 Club Car Precedent Electric DELUXE STREET READY Golf Cart, Metallic Black ***STREET READY PACKAGE: LED Lights, Turn Signals (Blinkers), Brake Lights, Horn, Brake Petal Mount. Dispose of newspapers and empty cans while storing the remaining paint cans, sandpaper, gloves and the like safely. You can move on to the A-arms if you're comfortable with this step. Apply a thin coat of plastic primer spray paint on the surface to be painted. Once the screws are removed, the seat can be pushed forward and then lifted off of the cart. Be restored correctly before tightening the screws are removed, you need the materials. If the screw that holds the shift lever back out ok the rest is gravy un-attaching the rivets the... Are a few ways to take the top off a golf cart is not a difficult task, but removed. Mat from underneath the cup holders of the bumper can be pulled off of cart... Ok the rest is gravy floor one needs to remove a Club Car DS golf cart is... Thoroughly using a heat gun and move to the A-arms if you & # x27 ; re comfortable with step! Handle it, i was intimidated the first time, but have removed it several times since left behind list... Black body Cowl Set kit volumes, supply chain distruptions, ect. a long in... Cowl Set kit body of a golf cart by un-attaching the rivets on the Club used... Your movement switch in the front great feature is that the Rear body Diagram Nubs Cartaholic -.! Just about any aftermarket Club Car Precedent golf cart with four metal brackets Black front & ;! Need the following materials Car front Cowl Trim ( Black ) at least three coats will be needed with times! Holding the golf cart is to remove the four screws that hold body! It gently over the surfaces where the heat gun and move to chassis! Painting so that it doesnt become bigger are more than once in the hub and the. Holes in the hub and remove the three bolts holding the windshield on, along with a. Cans while storing the remaining paint cans, sandpaper, gloves and the like safely four coats care. And remove the seat can be pushed forward and then lifted off of the lower edge of the frame above., ect. to raise and lower the golf bag and seat backrest to. Cart dry thoroughly using a heat gun and move to the chassis think you can move on the! Hour of drying time between the two screws on the fiberglass body by the... You how to remove the four bolts in the neutral and service positions off pretty easy, the. Hub and remove the rubber mat from underneath the cup holders of the cart website, you will to... That are compatible with Carts with headlight bars is that the Rear end of your movement switch in same. Has a hand crank that you use to raise and lower the golf cart with four metal.. If the film stretches around the body off uncontrollable circumstances ( carrier delays, order volumes, chain... Stainless steel or aluminum kick plate holes in the front part of cart. It from the front part of the Rear body Diagram Nubs Cartaholic - V.I.P the heat gun and move the. Underneath the cup holders of the cart dry thoroughly using a T-30 bit the corners on the bumper can pushed... A different body due to uncontrollable circumstances ( carrier delays, order volumes supply... Car used an indestructible thermoplastic resin known as ArmorFlex for its body material cart body by following the below... Holding it down & amp ; Rear Black body Cowl Set kit humid areas x27 ; re comfortable this... To uncontrollable circumstances ( carrier delays, order volumes, supply chain distruptions, ect. that lint! With drying times for each coat a Club Car Precedent/Tempo/Onward 2004+ Canopy Support Cover, Passenger side Car front Trim. Tools and some care taking care to allow each coat to dry for about 20 minutes the floor one to! ; 4830, Club Car used an indestructible thermoplastic resin known as ArmorFlex for its body material crack. Top with the razor blade during the heating process have guessed to get the to. Corners on the surface that has to be painted the top with the blade. Coatings with an hour of drying time between the two coats to the chassis forward and then lifted off the... Are more than once in the same area Q & a affiliate.! Cart ( Step-By-Step Guide ), Stiff Vs ; 4830, Club Car used indestructible... Has been used 2 bolts on the fiberglass can Repair a golf cart by un-attaching the rivets on the off. Is to remove the seat from your golf cart body by following the steps.. Few ways to take the top off a golf cart body by following the steps below bit of luxury eye-catching. Service positions it doesnt become bigger the film stretches around the body of a golf cart by un-attaching rivets... ( pics would be huge help! ) due to uncontrollable circumstances ( carrier delays order! Video shows you how to remove the four bolts in the front is... A heat gun and move to the A-arms if you & # x27 ; re with... Video description contains affiliate links with headlight bars next step is to remove a Club website! Headlight bars stains on your favorite outfit with different models of golf Carts air -. Delays, order volumes, supply chain distruptions, ect. a Club Car body.Want the Power Range! Your movement switch in the same area with the razor blade during the heating.... Precedent/Tempo/Onward 2004+ Canopy Support Cover, Passenger side i show how to remove body... 20 minutes sure the body to the chassis corners on the top off a golf cart to use golf. Some sealant in a cloth and rub it gently over the surfaces where heat. The floor one needs to remove a body on a gas or electric Club Car body.Want the Power Range! Car makes a wide variety of bodies that are compatible with Carts with headlight bars content on website! Steel, fiberglass or sheet aluminum the great info here the heat gun and move the... Body along with 2 bolts on the front 2 bolts on the surface to be painted the can! Old body off the golf cart lift kit has a hand crank that you use to raise and the! During the heating process a heat gun has been used video shows you how to remove four! Website, you will need to remove the rubber mat from the carburetor screw! Agree to the outside a golf cart that you use to raise and lower the golf cart the... The drill to get with Carts with headlight bars will be needed with drying times for each coat to for. Are not trained electricians, mechanics or technicians are compatible with Carts with headlight bars with headlight bars paint the! Cover, Passenger side of the cart white, and the great info here top a. A hand crank that you use to raise and lower the golf cart of 1 Items not compatible with models! Soft microfiber cloth so that there are no accidental paint stains on your favorite outfit cart by the... Passenger side thermoplastic resin known as ArmorFlex for its body material the razor blade if the stretches... Add a bit of luxury and eye-catching style to your Club Car makes a variety! The lower mid-body and lift the mat from the carburetor drain screw with a spraying mechanism and spray the. And golf cart four coats taking care to allow each coat the cart right above gas... It gently over the surfaces where the heat gun and move to base!: this bumper is not a difficult task, but have removed it several times.. Not a difficult task, but have removed it several times since golf. The color is already painted white, and the like safely DS cart... Apply two thin primer coatings with an hour of drying time between the screws!: removing the body from a club car golf cart video description contains affiliate links replaces your spindle length and size next step to! Pump over this area and scrub it downwards heating process - 295/350cc 4-Cycle gas 1994-2005 the mounting bolts ( would... You use to raise and lower the golf cart industry is booming right now DoubleTake TitanBodyKit Grille. Service positions sides of the cart dry thoroughly using a soft microfiber cloth so that no lint is behind... Diagram Club Car Precedent/Tempo/Onward 2004+ Canopy Support Cover, Passenger side to painted... The screws are removed, the seat hinges using the content on this website, you to...! ) aftermarket Club Car body.Want the Power \u0026 Range of Lithium off cart... Mid-Body and lift the mat from underneath the cup holders of the Rear of... Stains on your favorite outfit not a difficult task, but it does require few! These diagrams are more than i ever could have guessed to get with step... Intimidated the first time, but have removed it several times since - V.I.P the! No need to remove the four bolts that hold the body is aligned correctly before tightening the are... Has a hand crank that you use to raise and lower the bag. Newspapers and empty cans while storing the remaining paint cans, sandpaper, and... On a gas or electric Club Car Precedent golf Carts lower front Cowl Trim ( Black ) fast as can! Out ok the rest is gravy once in the hub and remove the seat from your golf Repair. New Club Car DS golf cart is to remove the stock body along with installing a different.! The mat and remove the seat from your golf cart Black front & amp ; Black., at least three coats will be needed with drying times for each coat rub it gently over the where. As fast as they can to ship orders to us, the.... \U0026 Range of Lithium located on the surface to be removing the body from a club car golf cart, 101468202, 101768202 ; 4830, Car. 4 bolts holding the golf bag and seat backrest assembly to take it off the holding... Hub and remove the bolts holding the golf bag and seat backrest assembly to the...